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WHAT'S
NEW ABOUT RADARTRON 2250D?
Scale-Tron's well known
RadarTron microwave moisture sensor has been upgraded in several
important ways.
View short video and read on:
Digital bidirectional communication through both RS232
and RS485 connections, to transmit moisture readings and allow setup and
calibration. RS 232 allows easy connection to most computers and PLCs while
RS485 can communicate reliably up to 4000 ft, eliminating the need for extra
repeaters. Any number of sensors can share the same RS485 line in daisy-chain
fashion, to a single computer or PLC port. An optional module converts this back
to either RS232 or USB for connection to the computer. The digital interface is
fully compatible with Command Alkon and other batch controllers.
Totally new electronics with digital processing, allowing the filtering and averaging
parameters to be adjusted when necessary for special applications.
Shorter body,
sealed construction and smaller mounting flange, allow installation in
crowded spaces while still providing the 'reach' that is sometimes
needed to get into the flow region
Analog output;
both 0-20 and 4-20 mA are selectable. If 0 - 10 volt output is
desired, a resistor can be connected at the receiving end to convert the
current signal into a voltage signal, giving higher accuracy than
with a standard voltage signal.
Temperature sensor
situated near the faceplate gathers an accurate average temperature of
the material surrounding the faceplate. This is used to compensate
for the small change in water's dielectric constant with temperature,
improving accuracy over the temperature range, as well as being
available through the digital output for use by the control system.
Low material level
output; as well as freezing the moisture readings to avoid spoiled
batches when the sensor is uncovered, 2250D also allows this output to be used
as an external alarm. The junction box is available with a relay for this
purpose.
Multiple material
calibration; up to10 separate material calibrations are
available, for use in different materials. This feature allows
2250D to be used in those awkward applications where different materials
are used from time to time in a single bin.
24 volt power;
2250D will run from the batching controller or any inexpensive
unregulated power supply between 11 and 30 volts DC.
CALIBRATION SYSTEM
Calibration is a tedious
chore that has to be accomplished. The 2250D sensor is
precalibrated with 'average sand' in our test lab. Because
materials differ, however, even in building sand, each sensor should be
checked after installation and trimmed if not up to par.
RadarTron software version 2.0 and later. If you are
using the digital interface as your main connection to a PC computer controller,
all you need for calibration (and local moisture display) is the Windows
software utility provided with the sensor. If you are using the RS232 or analog
connection, or are connecting to a non-PC system, such as a PLC, use the
Programming Cable to connect to a Windows computer, laptop or PDA. Software
versions 1.6, 1.7 can be upgraded free of charge by returning them to
Scale-Tron, giving more features and better performance.
Software version
2.0 automatically finds sensors and lists them, allowing you to select one for
setup or calibration. Once on-line, the setup and calibration menu guides you
through the steps. You need several readings along with the true moisture values
obtained from oven-dry or bakeout tests, over a wider range of moisture than
will be used in practice. Once these values are entered, calibration is a click
away. For multiple materials, this process is repeated for each material. Yes,
it's tedious, but anyone who tells you that they have a simpler system is just
not telling the truth. There is no substitute for proper calibration; no system
will perform accurately without it.
View video.
Monitor moisture levels. With version
2.0 software you can record readings at pre-set intervals over as long a period
as you choose. The readings are stored in an Excel-compatible file for your use
in other applications. The next upgrade of software will include a trend-graph
display for continuous process monitoring. NEW
MIXTRON SENSOR
Mixtron 2240D has also
been updated and uses the same Windows software as 2250D. Compared with
our previous analog Mixtron sensor, the digital Mixtron has signal averaging
built in, with programmable parameters for unequalled accuracy in most
mixers. General appearance, cables and connections are similar to
RadarTron 2250D.
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